Engineers in Melbourne have discovered a way to replace 100% of conventional aggregates in concrete β such as gravel and crushed rock β with rubber from discarded tires that meets building codes, promising a boost for the circular economy.
The team from RMIT University says the new greener and lighter concrete also promises to reduce manufacturing and transportation costs significantly.
Small amounts of rubber particles from tires are already used to replace these concrete aggregates, but efforts to replace all of the aggregates with rubber have produced weak concretes that failed to meet the required standards β until now.
The study published in the Resources, Conservation & Recycling journal reveals a manufacturing process for structural lightweight concrete where the traditional coarse aggregates in the mix were completely replaced by rubber from used car tires.
Lead author and PhD researcher from RMIT Universityβs School of Engineering, Mohammad Momeen Ul Islam, said the findings debunked a popular theory on what could be achieved with recycled rubber particles in concrete.
βWe have demonstrated with our precise casting method that this decades-old perceived limitation on using large amounts of coarse rubber particles in concrete can now be overcome,β Islam said.
βThe technique involves using newly designed casting molds to compress the coarse rubber aggregate in fresh concrete that enhances the building materialβs performance.β
Greener, cheaper and lighter building materials
Study co-author and team leader, Professor Jie Li, said this manufacturing process will unlock environmental and economic benefits.
βAs a major portion of typical concrete is coarse aggregate, replacing all of this with used tire rubber can significantly reduce the consumption of natural resources and also address the major environmental challenge of what to do with used tires,β he said.
Used tires in Australia cannot be exported, making new methods for recycling and reprocessing them locally increasingly important. About 1.2 billion waste tires will be disposed of annually worldwide by 2030.
The greener and lighter concrete could also greatly reduce manufacturing and transportation costs, Li said.
βThis would benefit a range of developments including low-cost housing projects in rural and remote parts of Australia and other countries around the world.β
Next steps
The teamβs manufacturing process could be scaled up cost effectively within a precast concrete industrial setting in Australia and overseas, Islam said.
Following successful testing in the workshop, the team is now looking into reinforcing the concrete to see how it can work in structural elements.