Today the manufacturing of control panels is traditionally a labor intensive process with few options for process automation. Most operations are done manually including engineering, laying out, punching and drilling the back panels and enclosures; cutting to length, stripping crimping and labeling the wires, installing the components and wiring the panels.
Today, the typical manufacturer has between 20 and 40 information systems in any given facility. Despite good intentions, these largely exist as “data islands” and, because of historical difficulty in inte-grating these islands, decisions are often based on only the most immediately relevant system, with scant regard for the overall business picture.
The market for stick pack applications in the packaging of pharmaceutical products grows steadily. Reasons for the rising popularity are obvious: minimal material consumption, a fast and safe packaging process, and a convincing packaging system with a small footprint.
A Supervisory Control and Data Acquisition system uses both computer hardware and software to gather and analyze real time data, manage supervisory operation, respond to error conditions with alarms, and provide operations personnel with an interface to the system.
Establishing world-class, end-to-end business and manufacturing processes help manufacturers become more agile, competitive and profitable. Workflow software breaks down organizational barriers to information and unites people and systems.
In 2011, Shell commissioned a 100,000 barrel per day expansion to its existing 155,000 bpd capacity Scotford Upgrader. HART Communication provided a way to streamline testing and pre-configuration of devices for a safe, efficient and successful start-up.
By automating and streamlining processes from department to department or person to person, you create a holistic, integrated decision-making environment, where you can make proactive operational decisions at every level of your business.
Tajna River Industries is a continuous process chemical industry that manufactures bleached lac, shellac flakes, shellac wax, and seedlac. The company wanted to improve its system by reducing inputs, manpower, power consumption, and down time. With a new system based on virtual instrumentation using LabVIEW it was able to make some accomplishments.
Manufacturing Business Technology is devoting this week to Automation & Process Controls. Check here daily for articles, blogs and videos being featured this week. Hear from industry experts on how they've integrated technology, the solutions currently being offered in the industry and gain insight on making the most of your operations.
Globalization is presenting industries with myriad challenges to growth, sustainability and profitability. Vertical markets across the process industries are confronted daily with these challenges, and compete in an increasingly rigorous environment marked by tighter regulation, growing margin pressures and an aging workforce, among other issues
Wireless sensors are applicable for a variety of applications, whether it be smart cities (smart parking, smart lighting, waste management), industrial control (M2M applications, indoor air quality, temperature monitoring), eHealth (fall detection, patient surveillance, ultraviolet radiation) and many more.
Yet another product has been launched successfully, via the crowdsourcing start-up site, Kickstarter. Only this product reached its goal of $100,000 in less than three hours, and it stands to usher in the next revolution of 3D printing.
Operators today have multiple hats and roles causing a need for higher efficiency and mobility for operating and controlling assets across the plant. They need real time monitoring and control on new generation tablets and smart phones, with new intelligent applications to help bring the right knowledge to operator action.
Trade shows continue to be a popular and effective way to capitalize on marketing and sales investments, as well as a successful approach for leveraging business success. With trade show participation, careful planning will allow marketers to maximize lead generation, as well as educate target audiences and recruit distributors. By following a few simple rules, any exhibitor can boost its return on investment (ROI).
In mere minutes, last year’s earthquake and subsequent tsunami in Japan broke apart supply chains that took global companies 30 years to build. And we just experienced it again with Hurricane Sandy, the 2012 “megastorm” that shut down cities and paralyzed transportation — much of which is still not functioning.
It appears that it’s more of the same in U.S. manufacturing. While the overall economy grew for the 42nd consecutive month, economic activity in the manufacturing sector contracted in November following two months of modest expansion, according to the latest Manufacturing ISM Report On Business.
The data suggests that manufacturing, and specifically American manufacturing, should be on the rise and retaining a slight competitive edge over most countries around the globe. However, this all seems to depend on the way in which Washington handles their monetary issues over the next couple of weeks.
Hostess last week received court approval to liquidate its company, resulting in the termination of 18,500 employees and leaving the future of the company’s iconic brands up in the air. Food Manufacturing spoke with Jeff Lotman about the future of these brands and how the Hostess sale could affect the bakery marketplace.
When a manufacturer suspects that a drilling operation could cause plugs inside a precision brake component, he knows that the resulting damage will be more costly and require far greater action than a simple phone call. That's why manufacturing engineer Jim Helpling sought an innovative solution when charged with making a new steel brake fitting that he knew would be prone to plugs caused by metal-laden coolants.
Linear guide rails developed by CNC machine-tool manufacturer Almac, ensure that Swiss watch-makers who use their ultra precise 3- to 5-axis machining centres produce a better quality component. Couple that to their long-standing use of Alphacam and it’s easy to see why Almac are a leading supplier of high precision machines for all aspects of Swiss watch production.